Iran War and Today's
(April 11) Top 20
Naphtha-Related Japan News
Manufacturing, Procurement & Alternative Technologies — The De-Naphtha Turning Point
As of , with the Iran war blocking Middle East naphtha routes, Japan's non-Middle East naphtha procurement is set to double to 900,000 kL in April (vs. the usual 450,000 kL). METI drafted an Emergency Procurement Support Subsidy; Indonesia's Chandra Asri declared force majeure; solvent supply fell below 50% of normal. A 90-day inventory wall looms as North America shipping takes 40–50 days vs. 20–25 from the Middle East — a structural de-naphtha turning point for Japan's chemical industry.
The Japanese chemical industry is facing an extremely critical juncture today due to stagnant naphtha supplies caused by escalating tensions in the Middle East. Japanese ethylene centers, which have historically relied on Middle Eastern naphtha, are being forced to fundamentally revise their feedstock compositions. Today's developments mark a technological turning point, accelerating a "de-naphtha" movement in manufacturing processes that goes beyond mere cost management.
- 01Japan's Monthly Non-Middle East Naphtha Procurement Set to Double to 900,000 kL in April
Japan's monthly procurement volume of naphtha from outside the Middle East is expected to double in April from the usual 450,000 kiloliters to 900,000 kiloliters, a senior METI official announced. Major producers including Mitsui Chemicals, Mitsubishi Chemical, and Asahi Kasei are sourcing from the U.S., South America, Africa, and Central Asia. Higher procurement from outside the Middle East could extend inventory coverage to more than six months, the official said.
Hydrocarbon Processing / METI, 4/5–4/11 - 02Optimizing Naphtha Cracker Operations for Feedstock Conversion
U.S. naphtha contains more Light Straight Run (LSR) components than Middle Eastern naphtha, resulting in lower aromatic yields. Manufacturing sites are rapidly redefining cracker temperature and pressure settings based on product portfolios.
- 03METI Considers Support Measures for Alternative Procurement Costs
Excessive freight costs from remote regions (North/South America) are squeezing chemical manufacturers' margins. The government began hearings with industry groups today to draft an "Emergency Procurement Support Subsidy" framework.
Jiji Press, 4/11 - 04PM Takaichi Instructs Priority Supply for Basic Chemical Materials
With inventories of naphtha-derived thinners and solvents depleting, the government requested manufacturers to prioritize supplies for "essential industrial products," including medical devices and infrastructure repair materials.
Jiji Press, 4/11 - 05Indonesia Seeks Alternative Naphtha Sources; Industry Declares Force Majeure
Indonesia's Chandra Asri declared force majeure on all contracts as Middle East naphtha supplies collapsed. Indonesia imports 100% of its annual naphtha requirement (~3 million tons) and sourced ~70% from the Middle East. The government is seeking alternative supply from Africa, India, and the U.S. Meanwhile, Indonesia later announced (April 28) a policy to cut import duties to 0% on PP, LLDPE and HDPE for six months to support its domestic plastics industry. Note: an earlier draft of this report incorrectly stated Indonesia was considering naphtha export restrictions; in fact, Indonesia took the opposite approach of tariff reduction to ease domestic supply.
VietnamPlus / Hydrocarbon Processing / Jakarta Globe, 4/6–4/28 - 06India's HPCL-Mittal Energy (HMEL) Announces ARS-Linked Incentive Scheme for PP/PE in April
In response to volatile feedstock markets, HMEL introduced an ARS-linked (Automatic Rate Setting) incentive scheme for polypropylene and polyethylene in the domestic Indian market for April — a pricing mechanism the company has used periodically, where price adjustments are tied to benchmark indices to reduce buyer risk during high-volatility periods.
Polymerupdate, 4/11 - 07Quality Validation and Emergency Adoption of Chinese Virgin Resins
As domestic supply falters, trading houses have initiated emergency imports of Chinese PP/PE. Technical data as of April 11 confirms physical stability in precision molding, leading to adoption by major domestic manufacturers.
- 08Expansion of "Biomass Naphtha" via Mass Balance Approach
The use of biomass naphtha made from waste cooking oil is accelerating as a substitute for virgin naphtha, functioning as both an environmental measure and supply route redundancy.
- 09Strengthened Allocation of Industrial Thinners and Solvents
Supply of naphtha-derived solvents is limited to below 50% of normal levels. Paint manufacturers are tightening shipment adjustments and proposing transitions to alternatives like water-based coatings.
Jiji Press, 4/11 - 10Domestic Refineries Running at Two-Thirds Capacity; ENEOS Explores Equipment Upgrades
Japanese refineries ran at 67.8% of designed capacity for the week to April 11 — well below the 80%+ seen before the Iran war — as they await alternative crude from outside the Gulf (Petroleum Association of Japan / Hydrocarbon Processing, 4/15). ENEOS, Japan's largest refiner, has secured substitute crude supplies through around August and begun discussions on upgrading refinery equipment to process a wider range of crude grades, in consultation with the government. Mixing U.S. and West African light-sweet crude with existing grades is expected to increase yields of gasoline and naphtha while reducing diesel and jet output.
Hydrocarbon Processing / Baird Maritime, 4/15 - 11Fuel Conversion in Petrochemical Plants to Conserve Naphtha
Tests were conducted at a domestic industrial complex to switch plant heating fuel from naphtha to Liquefied Natural Gas (LNG) or hydrogen to reserve naphtha for use as a raw material.
- 12Technical Shift to LPG (Liquefied Petroleum Gas) Cracking
"LPG co-firing" technology, which uses LPG as a feedstock for ethylene production, is expanding. Increased LPG supply capacity was confirmed at multiple complexes today.
Jiji Press, 4/11 - 13Japan Domestic Port Strike Risk Adds Pressure to Alternative Naphtha Routes
As alternative procurement from the U.S. and Americas accelerated, Japan's own port workers threatened disruption: the National Federation of Port and Harbor Workers' Unions issued an indefinite nighttime cargo-handling refusal notice effective April 20 (filed April 2). A basic agreement was reached on April 15, postponing the ban — but with final negotiations not until April 28, exporters faced an uncertain window. The strike was ultimately settled April 28. The episode highlighted how a domestic logistics disruption could compound the external supply crisis at a critical moment. Note: an earlier draft referenced U.S. East Coast port strikes, for which no specific April 2026 evidence was found; the confirmed event was the Japan domestic port labor dispute.
Zenkoku Kowan / Japan Maritime Daily / Sumisho Global Logistics, 4/2–4/28 - 14Price Revisions for Polyester Fibers: Increases in Both Apparel and Industrial Use
The impact of soaring naphtha prices has reached the textile sector. Major companies like Teijin have decided to pass increased raw material costs onto product prices.
The Japan Times, 4/11 - 15Debate Begins on Legislation for "Naphtha Stockpiling"
Unlike crude oil, there is no legal mandate for naphtha stockpiling. Public and private sectors began formal discussions today on legislation to protect industry during emergencies.
Kyodo News, 4/11 - 16Surge in Demand for "Condensate" as a Naphtha Substitute
The importance of extracting naphtha from condensate (ultra-light crude oil) is growing. Trading firms are moving to make emergency purchases from regions like Australia.
Jiji Press, 4/11 - 17Delivery Delays for Engineering Plastics in Automotive and Home Appliances
Lead times for specialized resins — which involve complex naphtha-derived processes — are now "undetermined" or exceeding six months as of today.
- 18Expansion of Chemical Recycling Technologies
Projects to produce "Recycled Naphtha" from waste plastic are gaining momentum. Companies are accelerating the commercialization of oil-conversion plants to secure alternative feedstock sources.
- 19Impact on Semiconductor Chemicals
Shortages in high-purity solvents used in semiconductor manufacturing have been reported. Concerns are growing regarding the impact on the global supply chain for advanced electronics.
- 20Rise in Logistics Costs for Plastic Products
Beyond raw materials, rising fuel costs for transportation are being reflected in final prices of plastic pallets and containers. A comprehensive review of logistics efficiency is now a priority.
The rapid shift to U.S. naphtha is not merely a change in supply routes; it necessitates a fundamental reconfiguration of the domestic petrochemical production system. Middle Eastern naphtha is "heavy," yielding a high percentage of aromatics (BTX), whereas U.S. shale-derived naphtha is "light," resulting in higher yields of ethylene and propylene but fewer aromatics. This discrepancy is beginning to impact the supply-demand balance of derivative products like benzene and toluene.
The ability of a plant to switch feedstocks — between naphtha, LPG, and ethane — in response to market volatility is emerging as a critical survival factor. Companies that have invested in "flexible crackers" are maintaining high utilization rates even in this crisis, whereas plants optimized solely for Middle Eastern naphtha are being forced into significant production cuts.
While alternative procurement is underway, the extended shipping time from North America (approximately 40–50 days compared to 20–25 days from the Middle East) creates a temporary "supply gap." Industry analysts warn of a "90-day wall" where inventories might hit critical lows before the bulk of U.S. shipments arrive. Strategic inventory management during this transition period is vital.
The emergency increase in the utilization of secondary refinery units (FCC) and the potential return to heavier feedstocks present a dilemma for companies committed to carbon neutrality goals. Balancing immediate industrial stability with long-term environmental targets is becoming a complex management challenge for executive boards.
By , PM Takaichi announced Japan had secured naphtha supply through year-end and into 2027, with May imports expected to reach approximately triple April levels. METI released a second national crude stockpile batch (one month's worth; 206 days of reserves remain). Alternative procurement is expected to cover ~60% of May needs and ~70% of June needs. The 90-day wall identified in April appears to have been successfully bridged, though distribution bottlenecks and downstream price pressure continue. (Japan Times / UPI / Nikkei Asia, 5/1, 2026)
JSR Corporation notified customers including Samsung and SK Hynix that sourcing of photoresist raw materials (naphtha-derived) remains constrained, with global chipmaking supply chains at risk (ISI Markets, May 2026). Calbee announced potato chip packaging will shift to black-and-white designs from May 25 across 14 products to reduce petroleum-derived printing ink. A printing company in Kochi reported materials delivery at roughly half of normal, with some materials unavailable since late March. Japan also began importing mixed xylene from China — the first such imports in six and a half years — as domestic supply remained strained. (NewsOnJapan / Nippon.com / Agenzia Nova, May 2026)
Asahi Kasei announced it would sharply scale back petrochemical production in Japan (C&EN, May 2026), with the Mitsui Chemicals / Mitsubishi Chemical / Asahi Kasei ethylene JV equity ratio agreement finalized May 12 — consolidating western Japan production. Meanwhile, Japanese imports of key plastics from China rose 27% overall in March, with HDPE up 170% and polystyrene up 76% year-on-year, as companies replaced Middle East-derived products with Chinese alternatives. The "de-naphtha" structural shift identified on April 11 is accelerating on multiple fronts simultaneously. (Agenzia Nova / C&EN / Mitsui Chemicals official release, May 2026)